Product Description


Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine

*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine  / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer system 

Machine list for ref
 

Items Machine description Qty.
1 De-capper machine 1set
2 Linear type automatic washing machine
(only outside)
1set
3 Automatic washing-filling-capping machine 1set
Uploading & downloading system 1set
Light checker 1set
2m roller conveyor 1set
4 Automatic bottle neck labeling machine
Shrink tunnel for PVC small cover
1suit
5 Cap elevator with hopper and UV sterilizing lamp 1set

 

Complete Line Flow Chart :

1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collect 

 

Features

1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CZPT CZPT Schneider and so on.

Parameters
 

Model QGF-100 QGF-150 QGF-300 QGF-450 QGF-600 QGF-900 QGF-1200 QGF-1500 QGF-2000
Capacity 100BPH 150BPH 300BPH 450BPH 600BPH 900BPH 1200BPH 1500BPH 2000BPH
Filling Head No 1 1 2 3 4 8 10 12 15
Capping head No 1 1 1 1 1 1 1 1 1
Working position No 3 5 7 9 11 13 15 17 21
Diameter of Bottle Diameter:265~275mm
Height of Bottle 150~360mm
Weight(KG) 450 500 2500 3000 3500 7000 8000 8500 9500
Power(kw) 1.4 1.5 6 30 32 32 40 45 50

Electric configurations
 

Item Parts Name Brand Brand
1 PLC SIEMENS Germany
2 Inverter
3 Touch Screen
4 Switch
5 Contactor
6 Relayer
7 Solenoid Valve AIRTAC ZheJiang
8 Drive motor FEITUO Swiss
9 Reducer CNP China
10 Water Pump SKF China
11 Main Bearing AUTONICS Sweden
12 Sensor AIRTAC Korea
13 Air component ABB ZheJiang

 

Video link
 

5 Gallon machines 450BPH 5 Gallon water filling line https://youtu.be/2bx7B8gOuzs
450BPH 18.9L Water bottling production line (taken from client’s factory) https://youtu.be/W1BE93eODYQ
20L barrel water filling bottling machine 450BPH (taken from client’s factory) https://youtu.be/M0RsL_10wIU
450BPH 5 Gallon water filling production line (taken from client’s factory) https://youtu.be/y9_ekeFTIfI
5 gallon water filling bottling production line (taken from client’s factory) https://youtu.be/0B3lQyZqgaY
Automatic 1200BPH 20L water filling packing line https://youtu.be/gYhYMOB1poM
900BPH 5 gallon barrel water filling line https://youtu.be/ntyGXs3AHXc
300BPH 5 gallon water filling line https://youtu.be/-6tOUSQi0bU
Manual bottle loading 200BPH 5 gallon washing filling capping machine https://youtu.be/DHAl0hhvwrQ
5 Gallon barrel water filling production line https://youtu.be/O1zENb_RkWg
5 gallon barrel rinsing machine automatic type (taken from client’s factory) https://youtu.be/q00VLwEpiug
Semi-automatic PET 5 gallon de-capping and washing machine https://youtu.be/TjxZ0UUmMRs

Prodution line in clinet’s factoty

We do more … … …

1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.

2) Filling Machine—3 in 1 Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.

3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label

4) Printer , Manual code printer , Inkjet printer , Laser printer

5) Packing Machine—-Shrink film, Cartons packing machine

6) Bottle Blowing Machine— for making plastic bottle

7) Injection Molding Machine—for your cap and perform.

8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.

Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.

Certificate

 

Type: Volumetric Filling Machine
Automatic Grade: Automatic
Material Type: Liquid
Filling Valve Head: Multi-Head
Feed Cylinder Structure: Single-Room Feeding
Dosing Device: Rotor
Customization:
Available

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air-compressor

How to Choose the Right Air Compressor

An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.

Electric motor

While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with two digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
air-compressor

Oil bath

Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.

Start/stop control

An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
air-compressor

Variable speed drive

A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between forty percent and eighty percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.

China OEM Air Compressor Oil Free 0300841 8-Gallon /30 Liters, 1.5 HP 150 Max CZPT Briggs & Stratton   air compressor partsChina OEM Air Compressor Oil Free 0300841 8-Gallon /30 Liters, 1.5 HP 150 Max CZPT Briggs & Stratton   air compressor parts
editor by CX

2023-04-17

Co2 air compressor

As one of the co2 air compressor manufacturers, suppliers, and exporters of mechanical products, We offer co2 air compressors and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of co2 air compressor.

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