Product Description

compressor valve/plate valve/ring valve/poppet valve
 

Yuanju is working hard to be the most reliable source of carrying a complete line of compressor valve
assemblies for air compressor and process gas compressor , as well as the source of OEM service of
any other brand compressor. We adopt state-of -the -art process to produce compressor valves with
the high quality stress free steel and the most durable thermoplastic or mental  internals.  There  are   many
equipment include cnc machines,lathers, grinding machines and other traditional equipment involved
in the production process.  Each valve  design is proven with highly  sophisticated  computure  software.  Our
expert engineer team with many years experience on invaluable oem knowledge, focus on the goal
to maximize flow area, optimize performance and running time ,as a result, low pressure drop helps to reduce 
 energy consumption.

 As the heart and main replacement part of compressor,valve is crucial for compressor efficiency
 and  withstand  the most road load, also  can  limit  the compressor  reliability  and  availability .
Generally being an automatic valve, its opening and closing are realized by the pressure difference
and spring force on both sides of the valve plate.  CZPT valve can bear various pressure ranging
from vacuum to 10000 psig, perform optimally even at the max high speed of 1800 rpm.Yuanju
provides customers with a comprehensive range of ring valve, plate valve , poppet valve,  reed
valve to match the specific compressor operating conditions,as well as the plates,spring,spring
plate,discs,damper plate,leaf springs,buttons,poppets,valve seat,valve guard for any other
brand valve.

Advantages
 Availability and Reliability
–Especially valve plate and springs are fabricated from carefully Selected steel that
   exhibit high resistance to wear and corrosion.
–Durable materials with rugged design and 100% quality ensure the longest possible
   run  times in the most hostile operating environments.
—Stress free mental plate and discs with special heart treatment.
— advanced computerized softer design
—Engineer team with oem experience on compressor and parts

Application:
Reliable compressor valve solution for extremely demanding applications ,ranging from very
clean industry to highly contaminated gases, include hydrogen ,nitrogen ,oxygen ,co2 ,air ,
argon ,helium,air ,biogas ,Cng, mixed gas ,syngas,acetylene. N20,cl2,Natural gas,dry gases ,
landfill gas,fuel gas.ethylene,ammonia, wet gas ,corrosive and contaminated gases

•   Oil and gas
•   Food beverage industry
•   PET bottle blowing
•   liquid co2 plant
•   Cement plant
•    Iron steel mills
•   Power plant
•   Water treatment
•   Mining
•   Railways
•   Pharmaceutical
•   Refining
•   Petrochemicals
•   Chemicals
•   Gas station
      Oxygen ,
      Acetylene ,
      Hydrogen,
     cng 
     Nitrogen

Plate valve:
Metallic plate valve :
 — Ideal for medium and high-pressure oil free compressors
 — operating at high speed and wide range of capacity
 –Valve plate and damper plate in high quality heat treated steel, customized according to request 
 —generally valve seat and valve guard in 2Cr13 or HT450, valve Plate and disc in 3cr13
 –Finished double damper plate are available for reducing the strong impact
—Customized spring for specific application to optimize opening and closing times
—excellent surface finishing ensure the low leakage
— pressure fork valve mounted with unloaders for greater operating flexibility
—simple structure and easy maintenance
—Two types of metallic valve: spring plate type and spring type

                                          plate valve with  spring plate                                         


                                     plate valve with spring                

Non-mentallic plate valve
Non-Metallic plate valve :
–Ideal application ranging from inert gas to the corrosive gases
–Higher ductility results in better impact properties
–More resistance to liquid impact,impurities and oil adhesion
–Wide flow design prevent clogging
–Reduce the serious damage to the other components
–Easily maintained and reconditioned
–Greatly reduced secondary damage to other cylinder components in case of failure
–Not suitable for oxygen compressor and ultrahigh temperature compression
–Thermoplastic material valve components from Peek,PPS,nylon,filled PTFE
–Excellent chemical resistance:
   high temperature tolerances and low density non-metallic plate result in long lifetime than metallic valve as shown :
     

 parameter of plate valve

Compressor speed max. 1800 rpm
Outlet Pressure max. 300 bar / 2’900 psi
Temperature range Max temperature 160°C / -328 to +482 °F
Diameter dimensions min. 55 mm / 2.68 in, max. 385 mm / 15.08 in

Ring valve:

Concentric rings and steel valve seat,valve guard are used to fabricate the ring valve ,
 applied for various speed and high pressure ratio application .
– -Be a combination of suction and discharge valve
—easy to assemble and disassemble
—Simple structure and less stress concentration leading to good fatigue resistance
—ideal for lubricated oil compressor in a wide range capacities.
—special treatment for steel internals
—higher suitability for contaminated environment
   

Poppet valve:
As the non-mentalic plate valve,Poppet Valve is suitable for in demanding applications with gases
containing oil and particles as well for clean gases like natural,hydrogen or technical gases. The large
lifts and wide flow results in less pressure drop ,increased efficiency as well as reduce the risk of clogging.
Furthermore, the design allows for easy maintenance and offers significant advantages as follows:

-ideal for lubricated or oil free compressor.
-low risk of the loss of total valve performance:
a single poppet element fails won’t effect other poppets
-Peek and nylon material for poppet sealing parts.
-available for application with gases containing oil and particle,debris or liquid
-easy maintaining and reconditioning on the spot
-optimized flow area lead to the less pressure drop

Safety
Lower noise emissions and reduced vibrations achievable
Less sensitive to variable operating conditions
Minimized risk of secondary damage to the compressor parts in case of a failure
The metallic springs are protected from gas stream by the non-metallic poppet body

Parameter of poppet valve

Compressor speed max. 1’000 rpm
Pressure range max. 170 bar
Temperature range Max 200 °C
Diameter dimensions min. 40 mm , max. 383 mm

valve process

What to Look For When Buying an Air Compressor

An air compressor is a very useful tool that can help you complete many different types of construction jobs. This handy machine makes many tasks much easier, but not all of them are created equally. Understanding what to look for when buying an air compressor will help you make an informed decision. Here are some of the things you should look for. These include price, size, and energy efficiency. Also, make sure to consider the air compressor’s type.
air-compressor

Single-stage air compressors are quieter

When it comes to noise level, single-stage air compressors are the way to go. These machines have fewer moving parts and are quieter than two-stage models. Single-stage air compressors use an axial flow design and can be quieter than their dual-stage counterparts. Single-stage air compressors can run longer and at lower pressures. Single-stage air compressors can be used for light industrial applications. They have a long life expectancy, with some models lasting for over 3 thousand hours.
While some single-stage air compressors are quieter than two-stage air compressors, both models have noise-reduction features. One type features rubber parts, which are designed to dampen noise. Another feature makes a compressor quieter: its location near the job site. Some models feature rubber base plugs and rubber mats to reduce floor vibrations. In addition to using these features, single-stage compressors are easier to transport.
Noise levels are important when choosing an air compressor. Some machines are too noisy for comfortable work, and some businesses don’t want to expose customers to noise-generating air compressors. Other noise levels can even endanger workers’ health. Single-stage air compressors are more affordable than dual-stage compressors. They are also quieter and more powerful. But be prepared for the noise. Some single-stage air compressors are still noisy.
Compared to their two-stage counterparts, single-stage compressors are quieter when running at full capacity. However, double-stage compressors are quieter on low capacities than single-stage units. Those with variable speed are quietest at lower capacities. The difference is about 10db. If you’re concerned about the noise level, you should consider a two-stage air compressor. But if you have a small workshop, it may not be suitable for you.
One-stage air compressors are generally more efficient than two-stage air compressors. The noise from a two-stage air compressor is lower because there’s no intermediate stage. Single-stage air compressors also use a piston that rotates in a single stage, while dual-stage air compressors, also known as duplex models, are more efficient. A single-stage air compressor is quieter, but double-stage compressors are louder.
air-compressor

Two-stage air compressors are more energy efficient

Two-stage air compressors are more energy-efficient than single-stage machines. The efficiency of two-stage air compressors is increased through a combination of improved efficiency and increased longevity. These machines can store more air and have higher compression ratios. One model of a two-stage compressor can hold approximately 83 cubic feet of air at 100 PSI and 120 cubic feet at 150 PSI. A two-stage compressor is also quieter.
Two-stage air compressors are more energy-efficient because they have 2 pistons instead of one. These air compressors achieve a higher pressure rating and recover more quickly. This type of compressor is perfect for jobs that require high air pressure for a prolonged period of time. In addition, they can operate multiple tools simultaneously. This makes them better for commercial and industrial use. Listed below are some benefits of two-stage air compressors.
Single-stage air compressors can power tools in the garage or kitchen, but they are not as reliable for industrial applications. Single-stage compressors have larger parts that tend to experience condensation. Furthermore, single-stage compressors do not last long in continuous use and are less energy-efficient than two-stage ones. Whether you’re using the compressor for a single tradesperson, a small crew, or a large construction crew, two-stage compressors are the best choice.
Single-stage air compressors are often used in small-scale food preparation and production. Single-stage air compressors are easy to transport between locations, and can be plugged into several electrical outlets. Single-stage compressors are also ideal for high-volume food processing. A dual-stage air compressor is ideal for industrial use. In some cases, you can even move the single-stage air compressor between two-stage air compressors.
Single-stage compressors often cycle too quickly, drawing more electricity than two-stage units. A variable speed unit stays on a low speed for hours at a time. Single-stage air conditioners force you to lower your thermostat settings while single-stage air conditioners run too often. Both units are energy-efficient but they are not as energy-efficient as variable-speed compressors. The main difference is that single-stage air conditioners tend to drain the power source quicker.

Piston-driven air compressors are quieter

A piston-driven air compressor is 1 of the quietest types of air compressors. It is less noisy than reciprocating air compressors. A piston-driven air compressor can reach 62 decibels, while a scroll compressor is around half that volume. The 2 main components of a scroll air compressor are the piston and the helical screw. These air compressors are both very efficient and quiet.
Older compressors are incredibly noisy. They produce a “wumpa” noise similar to a large engine. They are also capable of producing a high-pitched whine. These noises can be deafening, especially in a small workshop. That’s why it’s essential to look for a quiet compressor. But what makes a compressor quiet? Read on to learn more about this essential tool.
Another difference between piston-driven air compressors and electric-driven air compressors is the power source. Electric air compressors produce less noise than gas-powered compressors, which use an engine. Piston-driven air compressors are also more efficient. They also generate less heat, making them an ideal choice for offices and other settings where noise is a problem. The best way to decide between the 2 types of air compressors is to check the manufacturer’s warranty and read the ‘Description’.
Noise reduction is the first priority of a compressor’s owner, so make sure that you have the right model. If you’re working on something sensitive, don’t place the compressor too close to a building where people might be nearby. Noise can be very disruptive to the workspace and can cause health problems. To help combat noise, you’ll need to buy a quiet air compressor. And don’t forget to consider its location: Piston-driven air compressors are quieter than their reciprocating counterparts.
Piston-driven air compressors are quiet because the piston is made of thin metal and more rubber, which absorbs the sound. Unlike reciprocating air compressors, piston-driven air compressors are more efficient than their dual-piston cousins, which are quieter and more powerful. So which type is right for you? Take a look at some of the main differences between the two. If you want a quiet compressor, make sure it meets the specifications required by the job you’re working on.
air-compressor

Oil-lubricated air compressors are more cost-effective

There are several reasons why oil-lubricated air compressors are more expensive than dry-type air compressors. First of all, oil-lubricated air compressors tend to be more reliable and quiet. Additionally, oil-lubricated air compressors require fewer parts and can last longer than dry-type air compressors. These are just a few of the many benefits of using oil-lubricated air compressors.
Oil-free air compressors have some disadvantages. They are less durable and may not be as efficient as oil-lubricated models. Additionally, because oil-lubricated air compressors use oil, they can get very noisy. While they are less expensive, they are not the best option for heavy-duty work. However, modern oil-free air compressors have soundproofing and are suitable for industrial use.
When purchasing an oil-lubricated air compressor, make sure to choose 1 with a tank capacity that meets your needs and your space. Larger tanks can be more expensive than small tanks, but larger units are easier to move around. Also, be sure to consider the weight and size of the portable air compressors when making your choice. If the weight is too large, you may have trouble carrying it from place to place.
Another benefit of using oil-lubricated air compressors is their reduced need for oil. These models can last up to a decade longer than oil-free counterparts. Oil-free air compressors are more affordable and can achieve the same high performance as their oil-lubricated counterparts. Many industrial applications benefit from these air compressors. So, which 1 is right for you? We’ve listed a few of them below.
Another benefit of choosing an oil-lubricated air compressor is the reduced cost of maintenance. This type is more durable than its oil-lubricated counterparts, which require regular oil changes to keep them running smoothly. However, it is not feasible to transport an oil-lubricated compressor, which means that you must install it permanently to keep it working efficiently. In addition, these air compressors are difficult to move and are not portable, which can limit your ability to use it in a pinch.

China Reciprocating Compressor Valve Plate Material for CO2, Air, Hydrogen, CNG, Nitrogen, Argon Compressor  China Reciprocating Compressor Valve Plate Material for CO2, Air, Hydrogen, CNG, Nitrogen, Argon Compressor

Co2 air compressor

As one of the co2 air compressor manufacturers, suppliers, and exporters of mechanical products, We offer co2 air compressors and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of co2 air compressor.

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